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Laminated sintered wire mesh filters

Laminated sintered wire mesh filter with ideal filtration structure

Utilizing its porous nature, it is used in a wide range of fields including filtration.

Nichidai Filter develops, manufactures, and sells laminated sintered wire mesh filters made by sintering (diffusion bonding) multiple layers of stainless-steel wire mesh using our proprietary laminated sintering technology.

The mesh in each layer of this laminated sintered filter interlaces with each other to form an ideal filtration structure with a fine and uniformly shaped pores.

They have excellent filtration accuracy, filtration resistance, mechanical strength, corrosion resistance, heat and cold resistance, and workability, and are used in a wide range of industries and applications, from petrochemical, nuclear, synthetic fiber, film, food, pharmaceutical, and aerospace industries to pollution control-related fields.

In addition to sintered wire mesh products, we can also provide sintered laminated etching (SCP/Super Clean Plate) and sintered metal fiber (Metal Fiber) in various shapes.

Production of industrial filters using our unique diffusion bonding technology

By holding stainless steel materials in a vacuum atmosphere at temperatures near the melting point, a diffusion phenomenon occurs. The crystals of the stacked materials are re-formed across the contact points to form an integrated structure.

独自の拡散接合技術により産業用フィルターを生産

Can be used for many applications

Using our proprietary sintering technology, we stack several layers of stainless-steel wire mesh in various ways to create a monolithic structure. Each layer of wire mesh intersects with each other, resulting in a fine and uniform overstructure. Depending on the number and type of wire mesh layers, we offer filter products with unique characteristics such as filtration accuracy, filtration resistance, mechanical strength, corrosion resistance, heat resistance, cold resistance, and workability.

Examples of stainless-steel material combination patterns

These are just a few examples. The combination of stainless-steel materials depends on the customer’s needs.
Please feel free to contact us if you have any requests for such a combination.

メッシュ(粗)+メッシュ(密)

Mesh (coarse)

Mesh (dense)

メッシュ+パンチングメタル

Mesh

Perforated metal

メッシュ+ステンレス板

Mesh

Stainless steel plate

メッシュ+粉末

Mesh

Powder

メッシュ+エッチングプレート

Mesh

Etching plate

メッシュ +ファイバー

Mesh

Fiber

エッチング(粗) + エッチング(密)

Etching (coarse)

Etching (dense)

エッチング + パンチング

Etching

Punching

Unlimited Possibilities of Laminated Sintered Wire Mesh Filters (Examples of Usage)

We are leveraging our strengths in advanced technology and application capabilities to develop “New Markets, New Products, and New Applications,” which we refer to as the “3 N’s” (New).
Based on our multilayer sintering technology, we provide filter products to many industries, and our products are used in fuel system filters for rockets. Recently, the applications of our products have expanded to include large seawater strainers for embryonic vessels and filters for fuel cell vehicles, and the number of mass-produced products has been increasing.
Below are some of the filter products we have manufactured.

Liquid Filtration

Food Industry

Product used:

Filling nozzle

Food Industry

Product used:

Food strainer

Food Industry

Product used:

Gas Filtration

Petrochemical Industry

Product used:

polymer Filtration

Petrochemical Industry

Product used:

Line strainer for cosmetics manufacturing

Pharmaceutical Industry

Product used:

Filtration and drying plate for pharmaceutical production

Pharmaceutical Industry

Product used:

Gas Filtration

Aerospace Industry

Product used:

Flow Control Solenoid Valve Filters

Aerospace Industry

Product used:

Motorcycle exhaust gas filters

Automotive Industry

Product used:

Oil Filtration

Automotive Industry

Product used:

Liquid Filtration

Product used:

Liquid Filtration

Product used:

Gas Filtration

Product used:

Hot wind duct

Product used:

Polymer Filtration

Product used:

Polymer Filtration

Product used:

Other Applications

In addition to filter applications, there are a variety of other applications. Here we introduce some of them.

Protection

Exterior parts

Protection

Exterior parts

Rectification of spinning tubes

Prevention of cross-linking of powders

Surface combustion

Degassing

Filling nozzle

Aerator

Powder conveying

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